Spray Coating Lines for Plastic Parts

Advanced Spray Coating Lines for Plastic Parts - High Efficiency and Precision

Elsisan offers state-of-the-art spray coating lines, enhancing the plastic part coating process with precision and efficiency. Designed for meticulous high-throughput operations, our systems feature advanced conveyance methods, smoothly navigating plastic parts through successive coating applications. Each piece is treated with care to ensure even coverage and strong adhesion, achieving a consistently flawless finish. Our lines incorporate precision-controlled spray stations and are complemented by advanced drying or curing zones, ensuring the coating's longevity and uniformity.

Product Video

A Quick Look at Our Spray Coating Lines

Watch this video for a quick look at the product's main features, technical options and usage details.

Elements of Spray Coating Line
1Loading and Unloading
2Pretreatment Area
3First layer application
4Flash-off Area
5Paint Preparation Room
6Second layer application
7Flash-off Area
8Drying Oven
9Control Panel
Spray Coating Line Diagram
Shown model: Advanced spray coating line for plastic parts
Features
  • Automated spraying processes increase productivity and decrease labor costs
  • Controlled humidity and temperature settings maintain consistent conditions year-round, vital for process stability and coating integrity
  • Enhanced filtration and clean rooms ensures a dust-free environment, crucial for impeccable coating quality and contamination prevention
Options
  • RFID Jig detection systems
  • Advanced programming / Data storage and sharing
Versatile Applications

Our systems are perfectly suited for a wide and diverse range of products, including multiple industries, designed to meet the specific requirements of each product type.

  • Automotive interior panels and trims
  • Automotive bumpers and grilles
  • Automotive exterior parts and mirrors
  • Home appliances and consumer electronics
  • And much more / ve daha fazlası
Types of plastic parts suitable for spray coating
Pretreatment

Pre-treatment is essential for enhancing coating quality on plastic parts, involving thorough cleaning and conditioning to ensure strong adhesion and a flawless finish. This process removes contaminants like oils, dust, and residues, creating an ideal surface for the coating, therefore minimizing defects and ensuring durability.

Manual Wiping
CO2 Snow Blasting
Flame Treatment
Ionisation/Anti-Static
Plasma Treatment
Power Wash
Spray Booth Design

In spray coating booths, multiple application techniques are available to accommodate the unique characteristics of plastic parts. Each technique is specifically developed to optimize the coating process, ensuring high-quality finishes across various part designs. From precise manual spraying to advanced automated systems, the booths are equipped to handle the intricacies of different plastic substrates, factoring in their size, shape, and material properties.

Manual Application by Operator

Manual Application by Operator

Automated Linear Coating Systems

Automated Linear Coating Systems

Robotic Articulated Arm Coating System

Robotic Articulated Arm Coating System

Air Flow And Overspray Filtering

Spray coating booths, vital for plastic part coating lines, offer a controlled setting for high-quality applications. Equipped with superior ventilation and filtration, they minimize overspray and VOCs, ensuring a particle-free environment for flawless finishes. These booths handle various part sizes and shapes, promoting consistent coating. Our booths feature two overspray filtration options:

Dry Filter

Dry Filter

Water Screen

Water Screen

Curing Process

In spray coating lines for plastic parts, curing systems are essential for drying and hardening the applied coatings. The choice of curing system depends on the type of coating, the properties of the plastic material, and the desired finish. Here are curing systems used for plastic parts in our plants:

Infrared (IR) Curing
Ultraviolet (UV) Curing
Convectional Curing
Oven Curing Process
Optimum Control With The Panel

The touch panel streamlines painting line management, allowing easy adjustments of settings, temperature monitoring, and ventilation control. Its intuitive interface boosts productivity and precision. Secure data recording on the panel facilitates detailed analysis for enhanced process management and quality assurance, optimizing operations.

  • Easy adjustments of settings, temperature monitoring, and ventilation control.
  • Intuitive interface to boost productivity and precision.
  • Secure data recording for detailed analysis.
  • Enhanced process management and quality assurance.
Designing Your Ideal Coating System: What We Need to Know

For the best-customized spray coating line for plastic products, we need detailed information to ensure the system meets your needs and integrates seamlessly with your operations. Here's what we require:

Capacity

To accurately tailor your spray coating line for optimal performance, please specify your desired production capacity in units per hour.

Product Specs

Provide 2D drawings, photos, and if possible, 3D designs of your products to verify size and shape compatibility.

Paint Specs

Share the Paint Technical Data Sheet (TDS) for the chosen paint to adapt the line to specific flash-off times and curing processes.

Factory Layout

Detail the space allocated for the machine, including dimensions and any obstructions, for a custom fit.